4 Advice to Choose a biodegradable resin supplier

24 Jun.,2024

 

Top 5 Biodegradable Resins For Your Plastic Injection ...

The use of biodegradable plastics is soaring across industries, as consumers continue to demand more eco-conscious products in the wake of the green movement. In fact, according to recent research from Market Research Futures, the biodegradable plastics market will reach $27.3 billion by &#;an impressive compound annual growth rate (CAGR) of 18.9 percent from levels&#;spurred largely by consumer demand.

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Whether your customers and clients are demanding a switch to biodegradable plastics or your consideration is being driven by a personal desire to use eco-friendly resins, it pays to understand what options you have when it comes to biodegradable resins that can be used in plastic injection molding.

Below, we explore the top five biodegradable plastics that you may be able to use for your plastic injection molding projects, as well as one emerging material that may be poised for strong growth.

Types of Biodegradable Plastic Resin

Biodegradable plastic is any of a number of plastic varieties that can decompose naturally in the environment, compared to traditional plastics which do not decompose as readily. Most biodegradable plastics are created by the fermentation of canola oil or sugar, and they decompose under the right temperature and humidity conditions.

This quality makes biodegradable plastic especially well-suited for items and products which will be discarded after one use. The most common types of biodegradable plastic resins used in plastic injection molding include:

  • Thermoplastic Starch-based Plastics (TPS)
  • Polyhydroxyalkanoates (PHA)
  • Polylactic Acid (PLA)
  • Polybutylene Succinate (PBS)
  • Polycaprolactone (PCL)

1. Thermoplastic Starch-Based Plastics (TPS)

Starch-based thermoplastics (TPS) are cheap and abundantly available. They are often combined with other materials for use in plastic injection molding. They can be used for food packaging, carryout packages for fast food, and disposable utensils. Starch-based plastics are completely biodegradable and may end up being completely carbon neutral, an important consideration given the increased awareness that average consumer have regarding carbon emissions and global warming.

2. Polyhydroxyalkanoates (PHA)

PHA (polyhydroxyalkanoates) is a plastic resin created by the action of bacteria on sugars or lipids. By combining various molecules, the resulting plastic resin takes on a variety of properties. PHAs are stable under exposure to UV, highly moisture resistant and do not easily absorb odors, making them ideal for food and cosmetics packaging, as well as certain medical devices, such as surgical mesh or sutures.

3. Polylactic Acid (PLA)

Polylactic acids (PLA) are derived from tapioca, cassava, sugarcane, or cornstarch. PLAs are used to manufacture a number of different kinds of goods, including medical implants&#;such as rods or screws&#;and also in consumer products&#;such as cups, food packaging, disposable tableware, and loose-fill packaging.

As a note: It is important that this material is thoroughly dried prior to being processed via plastic injection molding.

4. Polybutylene Succinate (PBS)

PBS (polybutylene succinate) is an aliphatic polyester with properties similar to polypropylene, but which naturally degrades into water and CO2. It is made from succinic acid, a naturally occurring chemical common to most living organisms. PBS is used in packaging for food and cosmetics, medical implants, and drug encapsulation. PBS is often mixed with PLA to change strength or impact resistance of a part or product, without unduly affecting thermal or tensile properties.

5. Polycaprolactone (PCL)

Polycaprolactone, or PCL, is used in the production of polyurethanes to improve impact resistance or to add resistance to water, solvents, oils, and chemicals. It is made from vegetable oils and often mixed with starch-based plastics to reduce costs or to change the tensile characteristics of the material. Typical medical uses include drug delivery devices, sutures, or adhesion barriers and scaffolding to help in tissue repair.

6. Hemp: A New Entrant

Though the five types of biodegradable plastic resins discussed above have a firm hold on the biodegradable plastics market, there is another emerging source of biodegradable plastic: Hemp.

Hemp plastics may be made from 100 percent hemp and infused with hemp fibers for strength and durability, or they may be mixed with other plastics. Hemp plastics can be up to five times stiffer and 2.5 times stronger than polypropylene, and it can be used in standard plastic injection molding machines without requiring any machine modifications.

Hemp plastic is used extensively in the automotive industry for panels, and in the building industry for a variety of products where fire-retardant properties are desirable. Hemp plastic water bottles eliminate the concerns associated with BPA plastics and are completely biodegradable.

Hemp currently accounts for more than 500,000 tons per year in the European Union alone, with extremely high projected growth rates.

Choosing the Right Biodegradable Plastic for Your Injection Molding Project

If you are considering using a eco-friendly resin to create your plastic injection molded part or product, you&#;ve got a number of options at your disposal. Which resin or composite resin will make the most sense for you will depend on a number of factors, including the properties you desire in the end product. Though popular among consumers, it is important to bear in mind that biodegradable plastic resins may not be an appropriate choice for all projects.

Biodegradable or Compostable: What's the Difference?

Posted on Jul 26th

Ever picked up a product labeled "biodegradable" or &#;compostable&#; and wondered what it means? You're not alone! 

The terms biodegradable and compostable are often used interchangeably. While there is some overlap, they do not mean the same thing!

All compostable products are biodegradable, but not all biodegradable products are compostable.

While it is great that sustainable products are becoming more popular, some of the terms used to describe them aren&#;t always clear. Understanding the definitions of terms such as compostable and biodegradable empowers everyone with the knowledge to make sustainable choices.

It's important that both brands and consumers know the difference. Customers want to know they're making the best choice when purchasing from you. Your customers need to know how to properly dispose of your packaging. Being clear that your packaging is compostable creates confidence in your sustainable brand and allows consumers to make smarter purchasing decisions. 

Compostable Definition: What Does Compostable Mean?

Compostable materials break down completely into their basic parts (water, carbon dioxide, and biomass). They will break down in a timely manner at a rate consistent with similar organic materials and will not release harmful residue or toxins.

Products labeled as compostable must be tested to meet US industrial composting standards ASTM D and ASTM D. These standards require that compostable products biodegrade and disintegrate within 90 days and leave no harmful residue. Testing includes a seed germination trial, which ensures the compost produced is not harmful to plant life.

If you want to learn more, please visit our website biodegradable resin supplier.

Compostable products add value to the planet's ecosystem by decomposing into nutrient-rich compost. Packaging that is labeled as compostable should be disposed of in a compost bin.

More Information on Elevate Packaging&#;s Composting Standards

Biodegradable Definition: What Does Biodegradable Mean?

If something is biodegradable it can be broken down by naturally occurring microorganisms such as bacteria and fungi. Every material will biodegrade, given enough time (even centuries!).

Unlike compostable, the term biodegradable is not regulated. There is no time limit for biodegradation, and no testing is done to ensure that the product is free from dangerous toxins. Ideally biodegradable material will break down quickly and safely, however not every product advertised as biodegradable meets these criteria. 

A product labeled as biodegradable without any further context is vague and misleading to consumers. Because this term is so vague, biodegradable products may contaminate compost and should be disposed of in trash collection destined for landfill.

Read More: What is Compost Contamination?

Which is Better, Compostable or Biodegradable?

Both terms describe a natural process for recycling organic waste. All compostable products are biodegradable, but biodegradable products are not always compostable.

The main difference is that compostable products have undergone strict testing to ensure that they break down within a specific time frame and do not release anything harmful into the environment. Biodegradable products have no such requirements, meaning that they may not be as beneficial as they first appear.

Compostable packaging will:

  • Break down within the time needed by the composting environment
  • Not release harmful toxins as it decomposes
  • Create healthy compost that enriches the soil

Compostable packaging must adhere to strict standards and has been rigorously tested. Packaging labeled only as biodegradable cannot be composted and must therefore be sent to a landfill.

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Other Terms

Degradable

The term degradable defines a broad category of things that are capable of breaking down and disintegrating. There is no standard for how it breaks down, how long it will take, or what it will break down into. It could be safe, but it is most likely not.

Oxo-Degradable

The term Oxo-Degradable is simple greenwashing. Oxo-degradable products are conventional plastic mixed with an additive that helps them disintegrate faster. If you&#;re familiar with the problems caused by microplastics you can see that this is not only a poor solution to plastic waste, but actually incredibly harmful!

Once disposed of, the plastic becomes brittle and quickly fragments into smaller and smaller pieces. Oxo-degradable products produce harmful microplastics by design!

Both degradable and oxo-degradable products are not compostable and are not suitable for recycling. They should be disposed of in a landfill.

How to Choose the Most Sustainable Packaging

Understanding the nuances between "biodegradable" and "compostable" might feel overwhelming initially, but once you're armed with this knowledge, your sustainable packaging decisions become clearer!

Every phase, from sourcing raw materials to the disposal of the product, has an environmental stake. This is where a product life cycle assessment may be helpful &#; it provides a view of a product's full environmental journey, revealing areas for possible sustainable improvements. Curious about how to do this? Dive deeper with our guide on how to conduct a product life cycle assessment.

A circular economy aims to eliminate waste and pollution, circulate materials, and regenerate nature. What Does the Life Cycle of Your Compostable Packaging Look Like? Choosing compostable packaging means you're helping to reduce waste and keep our soil healthy. We're here to help you make the most environmentally friendly choices. Together, we can keep moving towards a world with less waste and more respect for our environment.

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*Originally posted Mar 21st , updated July 26

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