If you’re facing a cracked or uneven floor and want a quick, reliable fix, self-leveling concrete might be the perfect solution. Whether you’re renovating a basement, installing a radiant heating system, or simply updating old floors, this fast-setting, easy-to-pour material can save you time and money—while delivering professional-looking results.
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Self-leveling concrete can be a fast, cost-effective solution to the problem whenever you need to repair, smooth, or raise a floor.
Self-leveling concrete is a cementitious mixture, much like concrete. But unlike concrete, it flows easier and sets up much faster. The product is mixed with water, pumped or poured into place, and spread evenly with a gauge rake. Once it’s spread out, it continues to flow evenly and levels itself out.
Now that you know what self-leveling concrete is, in the article, we’ll discuss the following:
Depending on the product, it may be smooth and flat within 1-2 hours. In about 6 hours, it may be completely hardened and ready for use, depending on the flooring material being installed on top. Self-leveling concrete can be used as an underlayment for tile, carpet, or other floor coverings.
Now, let’s clarify some things concerning product names. Instead of “concrete,” you might see products called “self-leveling underlayment” or “concrete leveling compound.” This name means the same thing as “self-leveling concrete.”
They’re generally mixtures of Portland cement, polymer plasticizers, and other ingredients. They have the strength of concrete but flow more easily and are set up quickly.
Self-leveling concrete can be poured as thin as a quarter of an inch, just enough to smooth out small imperfections if that’s all you need. But if the concrete floor has low spots and needs to be smoothed even more, it can be poured as thick as an inch and a half without adding aggregate and 5 inches with the addition of aggregate (though make sure you follow all manufacturer’s guidelines).
Self-leveling concrete works especially well with radiant heating installations because it easily flows around the tubing. The thicker floor-leveling compounds that must be troweled to achieve a proper finish can’t do this.
If you find moisture is a problem in the slab, you need to get a professional to handle the moisture remediation. You can also visit the International Concrete Repair Institute (ICRI) for more information on next steps or to find an expert to help.
Let’s say you’re upgrading an old, damaged concrete floor that’s settled or cracked. Or maybe you’re installing a radiant heating system in a floor. Maybe you’re building an addition and must match the floor to the floor in an adjoining room. Maybe you’re finishing a basement where the floor is rough and uneven concrete.
Other concrete toppings applications include warehouse floors, light industrial applications, retail stores, and institutional facilities.
Concrete toppings can also receive pigmented color dyes, stains, saw cuts or mechanical polishing to produce a decorative concrete finished wear surface.
The cost of self-leveling concrete can vary depending on various factors such as the size of the area to be covered, the thickness required, and the brand of the product. On average, a 50-pound bag of self-leveling concrete flooring costs between $30 to $60, and it typically covers an area of about 20 to 30 square feet at a quarter-inch thickness.
Keep in mind that this is only the cost of the material itself. If you’re hiring a professional for the job, labor costs will also factor in. The labor cost usually depends on the complexity of the job and the contractor’s experience and can range from $3 to $5 per square foot.
When compared to traditional concrete leveling methods, self-leveling concrete often proves to be more cost-effective due to its ease of application and reduced labor cost, although the initial material cost might be higher.
Before installing your new floor, there’s an essential consideration you need to address: moisture in the existing concrete floor. All concrete contains moisture, and if the moisture level is too high, it may cause the leveling compound to degrade over time.
So you need to test the slab to ensure the moisture level is not too high.
This isn’t something you can do just by looking at the slab. No matter how the slab looks, moisture deep in the slab can migrate to the surface over time and cause serious problems.
If the moisture level deep in the slab is too high, you need to take steps to remediate it before you can pour your new concrete floor.
RH testing is the basis for the ASTM F standard. This standard governs the processes of obtaining results using in situ probes in concrete slabs. Despite the complex terminology, this test method is actually straightforward and much faster than you would think.
Once the L6 sensors are installed in the slab and equilibrated after the F requirement of 24 hours, there’s no need to move them from location to location and wait for them to equilibrate again.
Repeat readings can be taken without additional equilibration time. And unlike reusable probes, the L6 sensors never need calibration.
While self-leveling concrete is designed to be easy to use, problems can sometimes occur. Here are a few common issues and their solutions:
If the compound doesn’t level as expected, it might be due to incorrect mixing or application. Ensure that you follow the manufacturer’s instructions for mixing and applying the product. Using a gauge rake can help to distribute the product evenly.
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This can happen if the compound dries too quickly, which might be due to high temperatures or low humidity. Try to control the working environment as much as possible to avoid rapid drying.
This problem may occur if the old concrete smooth surface wasn’t prepared properly before application. Make sure the surface is clean, free of dust or oil, and primed if necessary before applying the self-leveling concrete.
As mentioned in the original article, high moisture levels can cause problems. Always check the moisture content of the slab before application and take necessary steps if the moisture level is too high.
Remember, when facing difficulties, it’s always beneficial to reach out to a professional or contact the product manufacturer’s customer service. They can provide you with specific advice and guidance based on your situation.
Whenever you need to repair, level, or raise a floor, self-leveling concrete can be a fast, cost-effective solution.
Self-leveling cement can be used as an underlayment for tile, carpet, or other floor coverings.
For a successful self-leveling concrete installation, follow the seven tips in this article.
To ensure that your finished floor does not suffer from a concrete flooring failure, it’s essential to test the concrete subfloor for high moisture levels according to the ASTM F standard. It’s not that hard to do, and you’ve got a great product from Wagner Meters that can help.
The Rapid RH L6 system is the fastest, easiest, most cost-effective system for RH testing concrete slabs in compliance with ASTM F. It will get you accurate results in a fraction of the time versus other methods, and it’s digital, with convenient wireless communication to your smart device.
Learn more about if your concrete is ready for underlayment.
Yes, you can—as long as you properly prepare the surface. Self-leveling concrete requires thorough cleaning, priming, and sealing of any cracks or gaps before pouring. Skipping these steps can lead to poor adhesion and uneven results.
You should avoid using self-leveling concrete if:
Yes. In most cases, self-leveling concrete can be poured over existing slabs. However, the old concrete must be:
Coverage varies by product, but generally, a 50 lb bag covers about 20–30 square feet at ¼-inch thickness. Always consult the manufacturer’s guidelines for exact coverage, as mixing ratios and desired thickness can affect how far each bag goes.
Drying times vary by product and environmental conditions. In many cases, the surface is walkable within 2–4 hours, and you can install most floor coverings after 24 hours. Check your specific product’s instructions for exact curing times.
The topic of choosing the right selection of flooring products for the right environment is one that is all too often overlooked, specifically regarding floor preparation products.
My personal tendency when providing a recommendation for flooring materials is to approach each project installation as being unique. In doing so, I like to ask questions in advance of providing a system of products to best suit the intended use of the proposed floor covering, combined with consideration as to what circumstances that covering will be subjected to. Are we talking about a residential kitchen or a nightclub dance floor? Substrate preparation products, in either case, will differ dramatically from one product to another. For the purpose of this article, we are going to focus on one floor assembly component that appears in the majority of substrates, the self-leveling compound.
So, what are self-leveling compounds, and what do they do? Well, marketing aside, the majority of self-leveling compounds display the term “self-leveler,” a term used quite often, generally with varying degrees of interpretation. In order to successfully place a self-leveling compound, you need a variety of things, including, but not limited to, the right tools, the right conditions, and the right person. The right person relates to a trained individual familiar with the placement of self-leveling products, regardless of the material’s composition.
The use of experienced flooring installers is always preferred, but the use of the right self-leveling compound is paramount. Considerations such as the substrate that needs to be covered, suitable primer selection, the depth requirement of a self-leveling compound for overcoming substrate irregularities, the correct selection of a self-leveling compound that is approved by the finish covering manufacturer, and what extremes the self-leveler and finish floor covering will be exposed to. All are great questions that need to be answered. Unfortunately, all too often, many of these questions tend to be overlooked. Since we are considered creatures of habit, I am sure the majority of readers have fallen foul in regularly choosing their go-to product in the selection of their preferred self-leveling compound. But does that one product really do everything?
Answering the question, “What does a self-leveling compound do?” depends largely on these three discerning factors in the qualification of a suitable self-leveling compound. The first is the determination of the substrate to be covered. The second is the choice of floor covering proposed for installation. Third, what is the environment that this floor covering will be exposed to? Generally, the determination of these three factors will drive the selection choice for a suitable self-leveling compound. In short, determine the expectations in advance and see how many of these can be met with the circumstances presented to you.
Let’s run through a scenario. You arrive at a new construction residential home. The homeowner directs you to one room in the home that will receive a new floor. This substrate is slab on grade, uneven concrete. You now begin your onsite assessment by asking questions. What you discover is that no curing compound was applied to the concrete substrate. It was tested for moisture using in-situ RH probes a week in advance of your arriving on site. The subsequent moisture vapor reading was 95 percent RH in-slab. The homeowner wants to cover this substrate with a solid, prefinished, glue-down wood floor. On top of this, they intend to place a very large and very heavy billiard table. Lastly, they want to be able to use their new billiard table as soon as possible. The homeowner is very particular in what they expect from their new floor and what they expect from you. Sound familiar?
Armed with these facts, you now have some clear expectations. The substrate needs to be mitigated for moisture vapor; you need to place a suitable primer coat over this mitigation, and then you need to provide self-leveling to create a flat and level subfloor base for your wood adhesive and flooring. And let’s not forget, the homeowner wants all of this done yesterday.
If you take just the self-leveling portion of this scenario, you know that you need a product that will pass several criteria. It has to be able to sit beneath a solid wood glue-down floor; it therefore needs to be able to tolerate subsequent movement in the wood flooring. Next, it needs to be able to support significant point load from the weight of the billiard table legs that will sit on top of the wood floor, so you need a product with a high compressive strength. And lastly, you need a product that will build compressive strength, harden, and cure in an expedited time in order to allow for the fast installation of wood flooring.
You can now determine the right system of products for this installation, including the self-leveler. What is the secret to success in this scenario? There is no secret, just common sense. Always ask the easy questions in advance, so you won’t be the one answering the hard questions later.
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