What Are the Advantages of white pigment supplier?

07 Oct.,2024

 

White Pigments for Paint

White pigments consist of natural or synthetic inorganic pigments. Inorganic pigments are easier to disperse in most paint vehicles than organic pigments. Nevertheless, many white pigments undergo treatment to improve their dispersibility, lightfastness, and weather resistance. The treatment involves coating individual pigment particles with inorganic and organic substances. Complete dispersion of any pigment in a paint vehicle is essential because only then can its optimum tinting strength be exploited.

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White pigments are used for white colors, tinting colors, and covering tones in paint. For opaque coverage, titanium dioxide is preferred because of its excellent hiding power. All substances with a refractive index above 1.7 are classified as white pigments. If the refractive index is lower than 1.7, they are classified as fillers (see Table 1).

Strictly considered, the limiting value of 1.7 is not a constant but depends on the paint vehicle because every vehicle has its specific refractive index. The refractive indices of pigments vary from painting medium to painting medium and are consequently different for materials such as vegetable drying oils, alkyd resins, natural resins, and wax.

Good optical properties are expected from white pigments, for example, high light scattering power, a high degree of hiding power, good tinting strength, a high degree of brightness, an insignificant undertone (preferably none), and a high degree of whiteness. The most important property is the light scattering power, which depends on the refractive index, particle size and distribution, and the degree of dispersion in the paint vehicle.

Because of these dependencies, the light scattering power is a relative value and not an absolute value. The other parameters, such as high hiding power, brightness, undertone, and whiteness, depend more or less on the scattering power of the white pigment.

Hiding Power

Hiding power is the property of a paint that enables it to obliterate beyond recognition any background over which it may be spread. It is generally accepted that complete hiding has been reached when the paint applied over a back background has a reflectance of 0.98 of that applied in equal thickness over a white background. Thus, hiding power is a function of the background&#;s contrast ratio and the paint&#;s thickness required to reduce the contrast difference to 0.02. The value of 0.02 is based on the Weber-Fechner law, which states that differences of less than 2 percent for moderate illumination are indistinguishable to the average eye.

When light falls on a paint film, some is reflected from the surface, and the remainder enters the film. That which enters either is absorbed or emerges from the various faces (including the top). If all the light is absorbed, the film is black or dark in color and hides the substrate very well. The pigment produces hiding power in the film through its light-absorbing properties.

If much of the light emerges from the film&#;s top surface and the substrate is not obscured, then the film hides poorly. An example is a transparent linseed oil film containing no pigment over a white substrate. Conversely, if much of the light emerges from a paint film and the substrate is obscured, then the film hides well. Such a film is white or a light tint. Here the light has undergone multiple reflections, refractions, and diffractions by the pigment such that the light emerges from the top without allowing the substrate to show. The pigment produces hiding power because it scatters the light.

If the amount of light emerging from the top is a function of its wavelength, the film may hide well or poorly depending on how well the substrate is obscured. The paint film, in this case, is colored; that is, it is blue, red, or other colors.

In all cases, the light-absorbing properties of the pigment and vehicle and the light-scattering properties of the pigment combine to produce the hiding power of the film.

Refractive Index

For white or near-white paints, the magnitude of the hiding power is a function of the difference between the refractive indexes of the pigment and vehicle. Thus, the same pigment will hide better in water than in linseed oil and, better yet, in the air (&#;high dry hiding&#;) because of the increasing difference in refractive indexes.

For maximum hiding power with a given type of pigment, the particle size of the pigment and its degree of dispersion in the vehicle is also essential.

The refractive indexes for most white opaque pigments and extender pigments used in paint are given in Table 1.

Most pigments are crystalline and usually have different refractive indexes along the crystal axes. The values given in the table are mean values for all directions. The refractive indices also vary somewhat, with the wavelength of the light generally being higher for blue light than for red.

Table 1&#;Refractive Indices of White Pigments and Extender Pigments

Colour Index Name

Pigment

Formula

CAS No.

Refractive Index

Pigment White 1 Lead white Pb(OH)2·2PBCO3 -46-6 1.94&#;2.09 Pigment White 3 Basic lead sulfate PbSO4 -14-2 1.93 Pigment White 4 Zinc oxide ZnO -13-2 2.02 Pigment White 5 Lithopone ZnS/BaSO4 -05-7 1.84 Pigment White 6 Titanium dioxide, anatase TiO2 -67-7 2.55 Pigment White 6 Titanium dioxide, rutile TiO2 -67-7 2.76 Pigment White 7 Zinc sulfide ZnS -98-3 2.37 Pigment White 8 Strontium sulfide SrS -96-1 2.1 Pigment White 10 Barium carbonate BaCO3 513-77-9 1.67 Pigment White 11 Antimony oxide Sb2O3 -64-4 2.09&#;2.29 Pigment White 12 Zirconium oxide ZrO2 -23-4 2.4 Pigment White 13 Bismuth tungstate Bi2(WO4)3 -87-4 2.17 Pigment White 14 Bismuth oxychloride BiOCl -59-9 2.15 Pigment White 15 Tin oxide SnO2 -10-5 2 Pigment White 17 Bismuth subnitrate Bi5O(OH)9(NO3)4 -85-4   Pigment White 18 Calcium carbonate (chalk) CaCO3 471-34-1 1.58 Pigment White 18:1 Calcium magnesium carbonate (dolomite) [Ca,Mg][CO2]2 -88-1 1.68 Pigment White 19 Aluminum silicate (kaolin) Al2Si2H4O9 -58-7 1.55 Pigment White 20 Mica (muscovite) KAl2(Si3Al)O10(OH,F)2 -26-2 na=1.560, nb=1.594, nc=1.598 Pigment White 21 Barium sulfate (blanc fixe) BaSO4 -43-7 1.64 Pigment White 22 Barite (baryte) BaSO4 -86-7 1.64 Pigment White 23 Alumina blanc fixe (blancopone) AlO2 BaSO4   1.64 Pigment White 24 Aluminum hydroxide AlO2 -51-2 1.57 Pigment White 25 Calcium sulfate (gypsum) CaSO4·2H2O -18-9 1.59 Pigment White 26 Talc Mg2[Si4O10][OH]2 -96-6 1.50&#;1.60 Pigment White 27 Silica (quartz) SiO2 -86-9 1.55 Pigment White 28 Calcium metasilicate (wollastonite) CaO3Si -39-0 1.65 Pigment White 32 Zinc sulfate (white copperas) ZnSO4 -02-0 1.65 Pigment Yellow 47 Lead titanate PbTiO3 -00-3 2.7

 

Mass Color

Mass color or mass tone is the color when viewed by the reflected light of a pigment and vehicle mixture of such thickness as to obscure the background entirely. Mass color encompasses lightness, hue, and saturation. Generally applied to colored pigments, it may also be applied to white pigments.

Tinting Strength

Tinting strength is the power of a pigment to color a standard paint or pigment. When applied to white pigments, tinting strength is the ability to resist discoloration by colorants. Tinting strength is often used as a guide for estimating relative hiding power. Consequently, it is unsurprising that the same fundamental factors for hiding power apply to mass color and tinting strength. Thus, the refractive index of the pigment is the primary factor, followed by its particle size and degree of dispersion in the vehicle. For colored pigments, the inherent light-absorbing ability is also a primary factor.

Undertone

The undertone of a specific paint color or hue is the color you see when the paint is spread very thinly or by mixing with white. This can be done physically by brushing the color thinly, scraping with a painting knife, or diluting the color with a medium.

White Pigments

Aluminum Silicate

Chemical Formula: Al2Si2H4O9 | CAS No.
Colour Index: Pigment White 19 ()

Commonly referred to as clay or kaolinite, aluminum silicates are used as fillers in paint and as raw materials for manufacturing ultramarine blue and violet pigments.

Antimony(III) Oxide

Chemical Formula: Sb2O3 | CAS No.
Colour Index: Pigment White 11 ()

This white pigment is seldom used in artists&#; paint because of its toxicity and abrasiveness. In other types of paint, it is sometimes used as a flame retardant.

Barium Sulfate

Chemical Formula: BaSO4 | CAS No. -43-7
Colour Index: Pigment White 21 ()

Barium sulfate occurs in nature as the mineral barite (UK English, baryte). Its density is in the range of 4.3&#;4.6 g/cm3. Owing to its low Mohs hardness, it is not very abrasive compared to other inorganic pigments. Barium sulfate is practically inert to acids, alkalis, and organic solvents. Its lightfastness and weather resistance are excellent. It has a low tendency to flocculate and form aggregates, so it is easy to disperse.

Owing to its low refractive index of 1.64, barium sulfate is not considered a white pigment. Its main application in paint is as a filler and mineral base for the precipitation of lake pigments. Its low opacity can be advantageous&#;on the one hand, it is transparent enough to allow light to pass through a film of barium sulfate, and on the other hand, a certain amount of light is scattered. The result of this combined effect is diffuse light scattering.

Two types of barium sulfate are commercially available. One type is a finely ground, natural mineral barite, and the other is a precipitated, synthetic barium sulfate known as blanc fixe. The synthetic type is often more expensive; hence the natural mineral is more commonly used. Barium sulfate improves the flowing properties of organic pigments and can aid in dispersing pigments during paint production.

Health and Safety

Barium sulfate is not considered toxic, and its use is therefore permitted in many countries, including the United States and most European countries.

Barium sulfate is a component of lithopone, Pigment White 5.

Calcium Carbonate

Chemical Formula: CaCO3 | CAS No. -65-3
Colour Index: Pigment White 18 ()

Besides silicates, calcium carbonate is the most common mineral on earth. There are several types of calcium carbonate commonly used in paint:

Calcite is colorless, transparent, translucent, or opaque dense crystals with perfect rhombohedral cleavage. Some varieties are fluorescent in ultraviolet light.

Chalk is a very pure limestone formed during the cretaceous period of fine calcite crystals consisting mainly of fossil remains of the shells and skeletons of microscopic plankton. Many deposits throughout the earth are exploited commercially.

Limestone is compact chalk formed from the accumulation of calcareous skeletons of marine organisms.

Marble is produced by the metamorphism of limestone around igneous intrusions Marble is essentially calcite but may contain greater or lesser amounts of dolomite (magnesium sulfate) and other minerals. It is a coarse compact mineral.

Calcium carbonate is semi-hard and not very abrasive. The Mohs hardness is 2 to 3, and the density is between 2.6 and 2.8 g/cm3. Calcium carbonate is soluble in weak acids and insoluble in alkali. Its properties are often adjusted after treatment to improve its dispersibility in different paint binders.

Calcium carbonate is not considered a white pigment because of its low refractive index of 1.58. Its main application in paint is as a filler to lower the cost of the paint by substituting more expensive pigments. Similar to barium sulfate, it improves the flowing properties of pigments, especially organic pigments, and the dispersion of pigments in paint vehicles during production.

Lead White (Basic Lead Carbonate)

Chemical Formula: Pb(OH)2·2PBCO3 | CAS No. -46-6
Colour Index: Pigment White 1

For more information on how Natural Pigments makes stack process flake white, how it was made throughout history, and how it differs from modern lead white, please read Stack Process White Lead: Historical Method of Manufacture. Another article, Notes About Stack Process Lead White, discusses differences between modern lead white and our production of stack process flake white pigment. A third article, Variations of Stack Flake White, examines the properties of the larger particle-size stack process flake white have in oil paint.

Are you confused about the difference between flake white and Cremnitz white? The article Flake White and Cremnitz White explains the origins of these names and resolves the confusion.

For a complete description of white pigments used in artists&#; paints, please read the article titled White Pigments.

Lithopone

Chemical Formula: ZnS/BaSO4 | CAS No. -05-7
Colour Index: Pigment White 5 ()

Lithopone is produced by co-precipitation and subsequent calcination of zinc sulfide and barium sulfate mixture. The ratio between the two components varies; for example, one type consists of a ratio of 60% zinc sulfide and 40% barium sulfate.

Health and Safety

Zinc sulfide and barium sulfate are not considered toxic in the United States and most European countries. Soluble zinc is toxic when present in large amounts, but the human body requires small quantities for metabolism. Owing to its low solubility, lithopone is not considered toxic to humans. Studies have shown no acute or chronic toxicity to human health in manufacturing this pigment despite exposure to dust while handling the finely ground pigment.

Magnesium Carbonate

Synonym: Magnesia alba
Chemical Formula: MgCO3 | CAS No. 546-93-0 (anhydrous)
Colour Index: Pigment White xx

Magnesium carbonate (archaic name magnesia alba) is an inorganic salt that is a white solid. Several hydrated and fundamental forms of magnesium carbonate also exist as minerals. Magnesite consists of white trigonal crystals. The anhydrous salt is practically insoluble in water, acetone, and ammonia. All forms of magnesium carbonate react in acids. Magnesium carbonate crystallizes in the calcite structure where six oxygen atoms surround Mg2+. The dihydrate one has a triclinic structure, while the trihydrate has a monoclinic structure.

CAS Numbers for different forms of magnesium carbonate:
546-93-0 (anhydrous)
-00-5 (monohydrate)
-48-2 (dihydrate)
-83-1 (trihydrate)
-72-6 (pentahydrate)

Magnesium carbonate is ordinarily obtained by mining the mineral magnesite. Seventy percent of the world&#;s supply is mined and prepared in China.

Because of its low solubility in water and hygroscopic properties, MgCO3 was first added to salt in to make it flow more freely. The Morton Salt company adopted the slogan &#;When it rains, it pours&#; because its magnesium carbonate-containing salt would not stick together in humid weather.

Mica

Chemical Formula: K/Na/Al2[(OH,F)2Si3O10] | CAS No. -26-2
Colour Index: Pigment White 20 ()

Mica is the collective term for an entire series of mineral chemicals known as hydrous alkaline aluminum silicates. Most members of this group of silicates are muscovite, phlogopite, biotite, and paragonite. They differ in their potassium, sodium, and fluorine content; their characteristic feature is their formation of very thin sheets called laminae.

Muscovite and phlogopite are the principal minerals coated with a thin layer of metal oxides for pearlescent effect pigments. Silvery pearlescent pigments result from titanium dioxide coating, and colored pearlescent pigments result from coatings of iron and chromium oxides.

Silica or Silicon Dioxide

Chemical Formula: SiO2 | CAS Nos. -86-9 and -52-5, respectively
Colour Index: Pigment White 27 ()

Owing to its low refractive index of 1.55, silica is not used as a white pigment but is an essential extender pigment and processing aid in paint. The main functions of silica in paint are:

  • Thickener or anti-sedimentation agent and to adjust the viscosity of paint;
  • Matting agent in paint and varnishes;
  • Improvement of the flow properties of organic pigments;
  • Extender in student grade artists&#; paint; and

The Colour Index name Pigment White 27 only applies to the naturally occurring silica and not synthetic grades.

Titanium Dioxide, Anatase

Chemical Formula: TiO2 | CAS No.
Colour Index: Pigment White 6 ()

Titanium Dioxide, Rutile

Chemical Formula: TiO2 | CAS No.
Colour Index: Pigment White 6 ()

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Because of the high temperature of 900&#;º C. (&#;º F.) during the combustion of titanium tetrachloride, only the thermodynamically stable rutile modification is formed.

After treatment of titanium dioxide is essential for its durability in paint and other applications. Titanium dioxide adsorbs water onto the surfaces of its particles, and accordingly, its surface is saturated by coordinately bonded water that forms hydroxyl ions. The presence of hydroxyl groups makes photochemically-induced reactions possible. Treatment consists of coating the pigment particles of the low-refractive index and essentially colorless inorganic compounds by precipitating them onto the surface of the particles. Zirconium (Zr), tin (Sn), aluminum (Al), and silicon (Si) compounds are used to coat titanium dioxide, sometimes followed by additional coatings with organic compounds. Selecting a particular organic compound can make the final surface either hydrophobic or hydrophilic. The coating prevents direct contact of the environment with the reactive surface of titanium dioxide, consequently improving the lightfastness and weather resistance of the pigment.

Titanium dioxide is inert, insoluble except in concentrated sulfuric acid and hydrogen fluoride, and stable.

Health and Safety

Titanium dioxide is not considered toxic, which is underlined by its application in toothpaste and pharmaceutical pills.

Application

The rutile form of titanium dioxide is most often preferred in the paint for pure white colors or for creating tints of colors.

Zinc Oxide

Chemical Formula: ZnO | CAS No. -13-2
Colour Index: Pigment White 4

Zinc oxide is a synthetic inorganic pigment. Because zinc oxide is amphoteric, it reacts with acids and is soluble in alkaline solutions. It is known to cause embrittlement in vegetable drying oils and oil-modified alkyd paint.

Zinc oxide is manufactured by two different processes, either by the direct or American process or by the indirect or French process.

The direct or American process is a simple, low-cost one. Zinc-containing raw material or zinc ore is mixed with a reducing agent such as coal and heated to &#;º C. (&#;º F.). Under this condition, zinc oxide is reduced to metal, which evaporates. The zinc vapor is then oxidized to zinc oxide. The purity of the zinc oxide is determined by the composition of the raw materials used.

The indirect or French process starts with metallic zinc, which is heated, and the resulting vapor oxidized to zinc oxide.

Zinc ores often contain several other metals: lead, cadmium, iron, and aluminum. Various separation techniques are therefore necessary to purify the zinc vapor before oxidation.

Zinc oxides with different degrees of purity are commercially available; some types still contain a few percent lead. Before using the pigment, the manufacturer must check the purity of the zinc oxide to be sure it can be used in the specific application intended. Lead amounts must be negligible in the pigment before using zinc oxide that comes in contact with food and human skin.

Health and Safety

Zinc oxide is not considered toxic to humans, although a few early studies show some toxicity. The toxicity from the zinc oxide in these studies was most likely due to impurities, especially lead. Zinc is an essential trace element for humans, animals, and plants. Lack of sufficient zinc causes deficiency diseases; for example, it affects hair growth and human reproduction.

Zinc oxide is insoluble in water and can be separated easily from wastewater. Due to the toxicity of zinc to fish and other aquatic life, the concentration of zinc ions in wastewater must be limited.

Zinc Sulfide

Chemical Formula: ZnS | CAS No. -98-3
Colour Index: Pigment White 7 ()

Zinc sulfide is an essential white pigment in paint. The refractive index is 2.37. The Mohs hardness is 3, making it a soft, non-abrasive pigment. The lightfastness is good, but its weather resistance is fair and inadequate for outdoor paints. Ultraviolet radiation combined with humidity oxidizes zinc sulfide to the colorless zinc sulfate (ZnSO4) in paint. If mixed with lead compounds, zinc sulfide can react to form dark lead sulfide.

Health and Safety

Because of its low solubility, it is not considered toxic to humans. Studies have shown no acute or chronic toxicity to humans in manufacturing this pigment despite exposure to the dust while handling the finely divided pigment. Zinc sulfide is permitted in contact with food by the United States Food Drug Administration (FDA) and most European countries.

Applications

Zinc sulfide is the main component of lithopone, Pigment White 5, and the base of some luminescent pigments. One form of luminescent pigment is zinc sulfide doped with silver or copper.

The optical properties of zinc sulfide are inferior to those of titanium dioxide. Therefore its use as a pigment diminished during the past century. Like lithopone, zinc sulfide is used in paint that requires pigments with low abrasion qualities. This is perhaps its only advantage in comparison to titanium dioxide.

Zirconium Oxide

Chemical Formula: ZrO2 | CAS No.
Colour Index: Pigment White 12 ()

Zirconium dioxide has been entirely substituted by titanium dioxide. It is used, with other substances, for the adulteration of titanium dioxide to improve the fastness properties of rutile.

Bibliography

Albrecht Müller, Coloring of Plastics: Fundamentals, Colorants, Preparations. 68&#;77.

New White Pigments Ideal for Cool Roof Coatings

The Holy Grail of product development combines cost savings and improved product performance. Recently, considerable development work has been conducted to demonstrate the enhanced performance and improved economics associated with new and novel white pigment offerings. In this article, we will highlight a new white pigment that is showing great promise at reducing the amount of titanium dioxide needed to formulate cool roof coatings while enhancing performance, processability, and affordability.


Economics

Reliable global supply chains of key ingredients have become brittle and broken by competing tariffs, recurring virus outbreaks, and even by war. This has definitely been the case for the supply of titanium dioxide (TiO2), which is used in numerous applications from sunscreen and paint, to countertops and paper applications, and cool roof coatings. Even though this extremely important global commodity is serviced by several multi-billion-dollar manufacturers, the supply of titanium dioxide has become volatile over the last few years, resulting in more supply uncertainty and instability in pricing.

The introduction of new white pigments can improve the affordability of many cool roof formulations. For example, many white pigments can be significantly lower in cost on a weight basis, if not almost half the cost on a volume basis, since titanium dioxide has a very high density. Other impactful savings can occur when white minerals are produced domestically, thus eliminating unpredictable global shipping fees, as well as additional costs associated with excess inventory. When added together, lower weight cost plus volume advantage plus lower logistics costs should offer a more affordable white pigment alternative to materials like titanium dioxide.


The Need for &#;Cool&#; Roofing Products

The construction and building products industries have to address the urban heat island (UHI) effect &#; areas where surface and/or air temperatures are higher than surrounding areas. A UHI forms in an area with:

  • Dark, impervious surfaces (e.g., roofs, walls, industrial areas and roads)
  • Relative lack of vegetation and tree canopy
  • Buildings that block or slow air movement and trap solar and thermal radiation
  • Vehicles and air conditioning units that release waste heat1

Increasing the solar reflectivity of roofs is a cost-effective means of reducing building energy demands and mitigating urban heat islands. Application of a &#;cool&#; surface to the top of a building with a solar-reflective coating is a popular mitigation strategy for building owners. These &#;cool&#; surfaces reflect more of the sun&#;s energy, resulting in lower building surface temperatures. Evidence has shown that increasing the solar reflectivity of buildings results in an average surface temperature reduction of more than 10 °F, and a corresponding air temperature reduction of up to 1 °F. Each degree of cooling leads to increased thermal comfort, health, and economic benefits.2

The market for liquid-applied cool roof coatings is measured in millions of squares and continues to expand at levels beyond typical construction growth rates. Elements driving the growth of liquid-applied roof coatings include the need for moderately priced options for re-roofing existing structures and evolving building energy regulations for new construction.

Cool roof coatings are highly engineered coatings for flat or low-slope roofs. The use of these coatings is mandated by state and local governments. The Cool Roof Rating Council (CRRC), a 501(c)(3) non-profit organization that develops fair, accurate, and credible methods for evaluating and labeling the radiative properties of roofing and exterior wall products, maintains a database to certify the performance of these coatings.3 To be considered a cool roof coating, the product must meet rigorous criteria for maximizing solar reflectivity and minimizing heat transfer specified in regulations and evaluated using the CRRC methodology.

A fluid-applied cool roof product is typically 20 mil or greater thickness and contains resins, solvent, pigments, and various additives. Upon application to the substrate, such as a roof, the solvent evaporates, the resin polymerizes, and the pigments become bonded with the polymer. The pigments are the functional, solar-reflecting part of the coating system. A preferred solar-reflecting pigment is titanium dioxide (TiO2). A popular choice for many formulators, titanium dioxide exhibits excellent light scattering and infrared reflectance due to its high refractive index.4 However, titanium dioxide has demonstrated pricing volatility over the past 20 years. Due to this economic and supply volatility, many formulators have sought ways to reduce titanium dioxide usage with the addition of pigment fillers and other extenders. In some cases, the alternative pigment fillers/extenders do not reflect solar radiation and only enhance performance by properly separating the titanium dioxide pigment particles.

Recently, cool roof formulation development has focused on a particularly well-suited mineral pigment from U.S. Silica called EverWhite® pigment. This product, tested in the study, is a highly refined silica-based mineral that can be used in paint and surface coatings. The new advanced pigment is formed at elevated temperatures, and the industrial process includes re-crystallization from quartz, purification, and milling. Modern milling techniques produce a variety of products with (d50) mean particle sizes ranging from 0.6 to 4 microns. Table 1 shows the particle size distribution and whiteness value for the three most common new white mineral pigment grades (there are numerous products in the product line).

To begin, the new mineral pigments were evaluated in a waterborne, acrylic elastomeric cool roof coating. Iterations of the coating formulation were developed to study a control without extenders, various common extenders, and extender combinations, as well as manipulated pigment volume concentrations to determine optimal effectiveness and attributes.

Cool roof coatings are tested using procedures in ASTM D -97a. As with other coating formulations, the specified properties include viscosity, volume solids, weight solids, elongation, tensile strength, accelerated weathering, permeance, water swelling, adhesion, fungi, tear resistance, and flexibility. There is a unique focus on solar reflectance and thermal resistance when testing a coating to be &#;cool.&#;

Surface chemistry considerations are particularly important during cool roof formulation development. In the case of EverWhite pigment*, it has more beneficial particle size and zeta potential compared to most common fillers. Surface chemistry of the milled mineral is well suited for coatings with an isoelectric point of ~2.2 and zeta potential at pH 8.5 of ~[-45mV].

The pigment technology gives benefits, not only in the effectiveness of the applied coating, but also during manufacturing. During coating manufacturing, studies revealed equal pigment loading time, equal pigment wet-out time, and equal pigment grind time when substituting the new white mineral pigments for a portion of titanium dioxide. Furthermore, manufacturing energy requirements and Hegman grind times are equivalent.

Formulation variables tested during the study include:

  • Control formulation with no replacement of current white pigment (TiO2)
  • 12.5 wt% replacement of TiO2 with EWP-5
  • 25 wt% replacement of TiO2 with EWP-5
  • 50 wt% replacement of TiO2 with EWP-5

Coatings properties, including in-can stability, dry time, water swelling, and dirt pick-up, were evaluated and found to be equal to the control at all replacement levels.


Viscosity

Other key experimental results determined that the use of the new white pigment reduces viscosity, transparency is slightly affected, abrasion resistance is maintained, and weathering resistance is favorable relative to other extenders. The data in Tables 2 and 3 reveal that by substituting the new white pigment (EWP) for the current white pigment (titanium dioxide, TiO2), a significant reduction in viscosity is realized. Moreover, a formulation cost reduction is possible by adding EWP and reducing the dispersant by 35%.

 

Solar Reflectance/Color/Transparency

Figure 1 shows that solar reflectance is minimally affected by the pigment substitutions. At 12.5%, solar reflectance is slightly higher, and at 50% it is still well above the 82% minimum by regulation.

The CIELAB L* whiteness axis graph (Figure 2) shows that brightness increases at the 12.5% replacement level of EWP; at 25% replacement of titanium dioxide, the brightness is equal to the control coating, and at 50%, the L* value is 0.37 less. This difference is not visually detectable.

The transparency test method consists of drawing down the paint over a Leneta Chart (paper with black and white strip) and measuring the reflectance of the dried paint film in the white and black areas. The calculation sets the black area as the sample and the white area as the standard in the equation: sample minus standard. This experiment concludes there is no significant impact on transparency (Figure 3). CIELAB color values that are less than +/- 0.4 are not detectable to the observer.

 

Adhesion

Cross hatch adhesion measures a coating&#;s ability to adhere to the substrate. In this test, a 20-mil-wet (~10.5 mil dry) cool roof coating is applied to a primed aluminum panel, cured as per the specification, and scribed with the proper tool. Delamination is rated by the amount removed with adhesive tape application and subsequent removal. The cross hatch adhesion was equal amongst the ladder series sample set, as shown in Table 4.

Liquid-applied cool roof coatings are an exterior paint application. The substrates are either flat or low-slope roofs. This roof configuration is subject to intense solar radiation. The coating must withstand the sun&#;s radiation and other weather events. Functionally, all components of the applied coating play a role in weatherability.

In this study, the experimental ladder formulations were tested for weatherability at two locations, West Virginia and Arizona. The following graph is data for 105 days weathering at both test sites. Accelerated weathering was also evaluated by placing the samples in a QUV chamber for 1,000 hours and measuring elongation and abrasion.

Figure 4 reveals minimal color difference between the test coating without EverWhite pigment and the test coatings with the EverWhite pigment substitutions.

Table 5 shows tensile and elongation testing (before and after 1,000 hours of QUV) passed the ASTM requirement.

 

Conclusion

Several interesting discoveries can be concluded from the results above. The EverWhite pigment product line will reduce solar energy adsorption into the cool roof substrate, enhance coating performance based on particle dispersion and separation, and reduce overall cost of the formulation by replacing titanium dioxide with less costly EWP.

These EverWhite pigment products are available in several particle size distributions. There is ongoing experimentation to characterize other coatings properties for this project. Evaluations in other polymeric systems are in progress, e.g., epoxies, polyesters, rubber, cementitious, polyvinyl acetate, and other polymer systems. Titanium dioxide replacement in applications like quartz countertops, inks, flooring, roofing, walls, and other exterior coating applications also show promise.

*Patent pending


References

1 U.S. EPA, . Learn About Heat Islands. https://www.epa.gov/heatislands/learn-about-heat-islands

2 Krayenhoff, E. S.; Broadbent, A.M.; Zhao, L., et al. (). Cooling hot cities: a systematic and critical review of the numerical modelling literature. Environmental Research Letters, 16, .

3 Cool Roof Rating Council. () https://coolroofs.org/

Hyde, D. (, August 1) Infrared Reflective Pigmentation Technologies and the Future of Coating, Part 2: The Science Behind Technology.

Paint and Coatings Industry

Magazine.

https://www.pcimag.com/articles/-infrared-reflective-pigmentation-technologies-and-the-future-of-coatings-part-2-the-science-behind-the-technology

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